Our design processes are geared towards efficiency, functionality and manufacturability. Using state-of-the-art 3D CAD systems, we develop components and assemblies that fit seamlessly into your technical and regulatory requirements. In doing so, we keep an eye on both ease of assembly and subsequent series production.

Typical services:

• 3D CAD design of individual parts and complex assemblies

• Technical drawings in accordance with applicable ISO and GD&T standards(geometric dimensioning and tolerances)

• Development of production-ready, assembly-friendly designs

• Integration of electromechanical interfaces

• FEM analyses, thermal calculations and flow simulations

Visualising function before it goes into series production: In our in-house prototyping department, we produce prototypes and functional samples that correspond to the later product in terms of design, feel and mechanics. This allows us to recognise weaknesses at an early stage, implement adjustments directly and shorten development times in a targeted manner.

Typical services:

• Rapid prototyping with 3D printing, CNC machining or injection moulding

• Assembly and testing of mechanical functional samples

• Verification of fit, haptics and function

• Carrying out initial load and environmental tests

Before a product goes into series production, it has to prove that it works under real conditions. In our test processes, we simulate loads, environmental influences and long-term stresses – systematically and documented in line with the specifications and requirements and with a comparison of regulatory requirements. In this way, we ensure that every component fulfils its function and that all requirements are demonstrably met.

Typical services:

• Mechanical function tests (e.g. service life, load, vibration)

• Climate tests and environmental simulations under realistic conditions

• Verification in line with specifications and requirements

• Validation at system level in accordance with regulatory requirements

A good design does not end in the CAD system. We support your development through to series production – with structured handovers, clear designs and reliable partners. Our experience in DFM (Design for Manufacturing) and DFA (Design for Assembly) ensures that your products can be produced efficiently and assembled safely. For the handover, we create complete production documents, parts lists and test concepts, coordinate with suppliers and provide support for pilot series and the start of production.

Typical services:

• Design optimisation for series production (DFM/DFA)

• Preparation of production-ready drawings, documents and parts lists

• Selection and technical support of manufacturing partners

• Support with pilot series, production start-up and troubleshooting

• Quality assurance through harmonised test concepts and devices

In regulated markets such as medical technology, compliance with standards is not an option, but a prerequisite. We develop designs that are not only technically convincing, but also regulatory compliant.

Typical services:

• Design in accordance with relevant standards (e.g. ISO 60601)

• Support with technical documentation and CE conformity

• Implementation and documentation of standard-compliant risk analyses (ISO 14971)

Technical products need to evolve – whether due to new requirements, changes in standards or the need to optimise production and cost structures. We support you in analysing existing designs in a targeted manner, developing them further and revising them in such a way that they remain future-proof, economical and adaptable.

Typical services:

• Analysis of mechanical weaknesses and optimisation potential

• Cost optimisation through targeted material and production adaptation

• Miniaturisation and adaptation to new requirements

• Modularisation and development of variant-capable systems